HLE Kavlyr shuttle bus on the Ford F-550 chassis, front three-quarter view outdoors
HLE Shuttle Buses — Model Detail

HLE Kavlyr

Heavy-duty chassis, serious capacity. Up to 35 passengers + 10 wheelchair positions — built to order in Wakarusa, Indiana, sold and supported by BRBS.

Up to 35 passengers + 10 wheelchair positions 212" to 267" wheelbase Body lengths from 241" to 318"
Overview

The Kavlyr, In Plain Terms

The Kavlyr is what you buy when the E-Series runs out of bus. Ford F-550 and F-600 chassis carry more passengers, more wheelchair positions, and more GVWR headroom — in gas or diesel — without stepping up to a freight chassis.

It’s built for high-utilization work: transit contractors, campus loops, large senior living campuses, and routes where 29 passengers plus luggage is a Tuesday, not a special event.

Best fit for

Transit contractorsCampus loopsLarge senior livingHigh-utilization routesDiesel fleets

Chassis Options

ChassisGVWRPower
Ford F-55019,550 lb GVWRGas (gaseous prep) or diesel
Ford F-60022,000 lb GVWRGas or diesel

212" to 267" wheelbase · Body lengths from 241" to 318" (HLE-31 through HLE-37). Specifications from HLE's 2026 order program — confirm final configuration with BRBS.

Standard on Every Kavlyr

  • Electric passenger entry door with interior light and step light
  • 36" passenger door rough opening (42" available)
  • Welded, powder-coated steel-cage construction
  • PerformMAX 500 composite subfloor — 7-year warranty
  • One-piece Filon sidewalls, roofline to skirt + Impact Guard roof
Real Builds

Kavlyr Gallery

Example Layouts

Floor Plans to Start From

Real build examples — every Kavlyr is built to order, so seating, wheelchair positions, and luggage flex to your routes. Tell us the mission and we'll lay it out.

Ford F-550

Floor plan: Kavlyr 25-passenger shuttle on the Ford F-550
25 passengers — Ford F-550
Floor plan: Kavlyr 35-passenger shuttle on the Ford F-550
35 passengers — Ford F-550 (propane-capable)
Floor plan: Kavlyr 24-passenger with 4 wheelchair positions and 3 foldaways, dual door, Ford F-550
24 passengers + 4 wheelchair + 3 foldaways, dual door — Ford F-550
Floor plan: Kavlyr 28-passenger with 2 wheelchair positions on the Ford F-550
28 passengers + 2 wheelchair positions — Ford F-550

Click any floor plan to open the full-size image.

Next Step

Price a Kavlyr for Your Operation

Tell us when you need it and where it's going. You get a real number for the configuration you're looking at, the current build slot (90 to 120 days from order to delivery), and a call from a BRBS rep within 5 minutes during business hours.

Replacing a bus? We take trades and buy outright.

Want the full document? Download the 2026 Kavlyr brochure (PDF)

Other models

Get Your Price on the Kavlyr

Thirty seconds. Real number, current build slot.

Or call us directly — (423) 720-3055

Got it — your written price lands today.

Built to order — 90 to 120 days from order to delivery

A BRBS rep will call within 5 minutes during business hours (Mon–Fri, 9–5 Eastern) with the number, and you'll have it in writing in your inbox the same day. Financing is available through our lender partner.

Ready to talk?

Whether you know exactly what you need or you’re just kicking tires, we’ll listen first and quote second.

3175 East Andrew Johnson Hwy, Greeneville, TN 37745  ·  Mon–Wed 9–5 · Thu 9–4 · Fri 9–4  ·  [email protected]

Call (423) 720-3055